Services & Applications

Rapid Prototyping Services

Rapid Prototyping Services

High-Precision
Rapid Prototyping
in Days.

Rapid prototyping moves you from concept to functional parts in days rather than months. Goodfellow Microfabrication combines laser micromachining, micro-CNC, micro 3D printing, and bonding to deliver production-grade prototypes, typically within two weeks, and as fast as 24 hours in select cases depending on material and thickness.

Upload STEP, STL, or PDF, our engineers review it for manufacturability.

No redesign required to start, we’ll help optimise your part.

24h
As Fast As
2µm
Min Feature
±2 µm
Typical, app. dependent
4
Technologies
1982
Est.
Group of twelve people in white lab coats posing for a team photo around a wooden table, in a bright room.
Why Goodfellow Microfabrication

Why choose Goodfellow Microfabrication for rapid prototyping

We deliver high-precision rapid prototyping for advanced manufacturing, turning concepts into functional, production-grade parts in days, with multiple fabrication technologies and material flexibility under one roof.

Micron-level precision, fine features and tight tolerances on functional, production-grade prototypes.

Fast, reliable turnaround, typically within two weeks, and as fast as 24 hours in select cases.

Integrated fabrication, laser, micro-CNC, micro 3D printing, and bonding & assembly under one roof.

Broad material choice, prototype in the same metals, polymers, glass, silicon, and ceramics intended for production.

A clear path to production, regulated-industry experience and a smooth transition from prototype to scale-up.

Talk to the engineers who will review your design

Upload STEP, STL, or PDF, our engineers review it for manufacturability.

No redesign required to start, we’ll help optimise your part.

Industries & Applications

Explore Applications

Choose your sector to get started, or upload your CAD file if your design is ready.

Selected route

Microfluidics

Microfluidic structures, manifolds, and bonded polymer substrates produced by laser micromachining, micro-CNC, or micro 3D printing with fine channel geometry.

Precision routeLaser + bonding
Quality / process fit24 h in select cases
Typical materials
PMMACOCBorosilicate GlassPTFEPEEK

Next step for Microfluidics

Continue into the materials library or upload your CAD file if your design is already fixed.

  • DFM review included
  • No minimum order
  • 24 to 48 hr prototype turnaround
Technical Specifications

Rapid Prototyping Capabilities

Engineering guidance, not fixed spec promises.

Turnaround
2 weeks typical · as fast as 24 h in select cases (material dependent)
Laser features
2 µm feature sizes · ±2 µm typical tolerance, application dependent
Technologies
4-in-1 · laser, micro-CNC, micro 3D printing, bonding & assembly
Metals
Stainless steel, aluminium, titanium, nickel alloys, thin metal foils
Polymers
PMMA, polycarbonate, polyimide, COC/COP, biocompatible polymers
Min order quantity
No MOQ, from early prototype through production transfer
Team response
24 h rapid response to new drawings, specifications, and quote requests
Inspection
Inspection and dimensional verification · accredited materials testing via Goodfellow

Material selection supported, customers often work with engineering to optimise for manufacturability.

Material Support

Material support available

Work with your own material or select from 170,000+ options.

Broader material matching and traceability support are available through the wider Goodfellow library.

Process Selection

Laser vs. Micro-CNC vs. Micro 3D Printing

Use this guide to identify the right process, or combine them for the best result.

Choose the right prototyping process for your part, based on material, features, and function.

Laser Micromachining

Laser Micromachining

Best when you need:

  • Feature sizes down to 2 µm
  • ±2 µm typical tolerance, application dependent
  • Clean edges, minimal heat

Best for: ultra-fine features

See laser micromachining →
Micro-CNC Machining

Micro-CNC Machining

Best when you need:

  • Metals & engineering plastics
  • Load-bearing parts
  • Production-matching finish

Best for: strength & accuracy

See micro-CNC →
Micro 3D Printing

Micro 3D Printing

Best when you need:

  • Complex geometries
  • Microfluidic & biomedical parts
  • Fixtures, housings, test parts

Best for: complex geometry

See 3D printing →
How It Works

Our Rapid Prototyping Process: From Concept to Production

A clear engineering workflow from first brief through material selection, DFM review, fabrication, validation, and delivery.

01
Project Brief

Submit Your Brief

Share your drawing, CAD file, application goal, tolerance needs, or early-stage project requirements.

02
Material

Select Material

Use your own material or source precision metals, polymers, ceramics, and specialist grades through Goodfellow.

03
Engineering

Engineering Review

Collaborative review to select the most suitable fabrication processes, laser, CNC, or additive.

04
Fabrication

Manufacture & Validate

Rapid manufacture by laser, CNC, or additive methods, with bonding, assembly, and post-processing as needed.

05
Delivery

Deliver or Scale

Inspection and dimensional verification, then iterate or transition to production.

Supported by the Goodfellow Group’s integrated material, fabrication, and testing capabilities.

The Goodfellow Group

The Goodfellow Group

The Goodfellow Group brings together material supply, precision fabrication, and testing capabilities, giving you access to a complete engineering ecosystem.

Material Supply
Logo for Goodfellow Advanced Materials: a multicolored dotted 'G' symbol followed by navy 'goodfellow' text and gray 'ADVANCED MATERIALS' subtitle.

Global supply of advanced metals, alloys, ceramics, polymers, and compounds with research-quality flexibility and production-scale support across 170,000+ specialist materials.

170,000+ material grades

No minimum order

Precision Fabrication
You are here
Goodfellow Microfabrication logo: multicolored circular 'G' graphic with dark blue 'goodfellow' and gray 'MICROFABRATION' text.

CNC micromachining

Laser micromachining

Hybrid manufacturing

Micro-assembly

Reference & Calibration
Goodfellow Reference Materials logo: navy wordmark with a colorful dotted G emblem on the left.

Certified reference materials and analytical standards supporting calibration, laboratory QA, and regulatory compliance.

Calibration and QA support

Traceable standards

Testing & Validation
Goodfellow Testing & Analysis logo with a multicolored dotted 'G' beside dark blue text

Dimensional inspection

Material certification

Functional testing

Client Testimonials

Trusted by engineers worldwide

“Potomac Photonics expertise and expediency enabled us to both deliver our flight unit calorimeter spectrometer insert on schedule and the opportunity to test in advance our proposed alignment method in Japan.”

MC
Meng Chiao
NASA

“The resolution of this 3D printer was much higher than what we had in our onsite lab. Working with tolerances in the 1 – 2 thousandths range gave us the parameters we needed to fulfill the design requirement. . .”

MV
Marton Varady
CryoPop’s Project Manager

“… The edges are consistently clean, even under magnification. They have turned orders around much more quickly than I am used to, and most importantly, communication is good. …”

BC
Ben Cramer
Joint Center for Earth Systems Technology. University of Maryland Baltimore County
Rapid Response Quote

Ready to move forward?

Upload your drawing or request a quote, our engineering team will review your design and respond within 24 hours.

No redesign required to start, we’ll help optimise your part.

Uploads stay confidential. We can sign your NDA on request before you share files.

1
Now

You submit your request

Name, email, description, drawing. No commitment.

2
Within hours

Engineer reviews your part

DFM check on geometry, tolerances, material fit.

3
Within 24 hours

Quote & process path confirmed

Feasibility, recommended process, next steps.

1Your part
2Complete

Step 1, Tell us about your part

No commitment · 24h response

FAQ

Common questions

Direct answers to the engineering, materials, and process questions buyers most often ask when evaluating a microfabrication partner.

Rapid prototyping lets engineers and product developers move from concept to functional parts in days rather than months. Goodfellow Microfabrication delivers high-precision rapid prototyping using laser micromachining, micro-CNC, micro 3D printing, and bonding and assembly.

Turnaround is typically within two weeks, and as fast as 24 hours in select cases depending on material type and thickness. This supports fast iteration and functional validation.

Goodfellow Microfabrication brings laser micromachining, micro-CNC machining, micro 3D printing, and bonding and assembly together under one roof, so projects move quickly without switching suppliers.

Laser micromachining achieves feature sizes as small as 2 µm and typical tolerances of ±2 µm (application dependent), with minimal heat-affected zones and clean edge quality, including cutting, drilling, ablation, and surface structuring.

Prototypes can be made in the same materials intended for production: metals such as stainless steel, aluminium, titanium, nickel alloys, and thin foils; polymers such as PMMA, polycarbonate, polyimide, and COC/COP; and glass, silicon, and technical ceramics.

Yes. Micro 3D printing enables fast production of complex geometries that are difficult to machine, including microfluidic structures, diagnostic and biomedical components, and fixtures, housings, and functional test parts.

Yes. By removing the need for hard tooling, molds, or photomasks, rapid prototyping reduces upfront cost, lets teams evaluate designs early and often, and uncovers design, material, or manufacturability issues before production scale-up.

Goodfellow Microfabrication’s rapid prototyping services are used across aerospace, automotive, biotechnology, medical devices, pharmaceutical manufacturing, semiconductor and microelectronics, and electronics and photonics.

Get Started Today

Ready to prototype
at the micron scale?

Share your CAD and project goals. Engineers review every design for manufacturability and respond within 24 hours.

POTOMAC RPM

Reach out to our Rapid Response team today!