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Our Technology: Filling

Filling is a term we use to reflect additive processing as opposed to subtractive processing (milling). We have developed two advanced technologies for additively processing materials; Contact Transfer and Mill&Fill. Both are laser based manufacturing methodologies.

With Contact Transfer, we utilize laser light to transfer material from a carrier ribbon onto the component. This process is capable of directly writing a variety of materials including conductors, resistors and insulators.

With Mill&Fill, we utilize laser light to pattern grooves in the component which can then be filled with a particular material; typically a conductive ink.

Example of Contact Transfer on a 3D Substrate: Catheter Marker Bands
Potomac’s Contact Transfer technology is capable of "writing" metal traces on catheter tubing that may one day replace crimped bands as the marker band technology of choice.

Example of Mill&Fill for high density interconnects: a Next Gen. Package Technology

  • Mill&Fill, an innovation of the DARPA MICE program.
  • Technology results are promising and development continues.
  • This non-copper technology is promising, as evidenced by high interest from Asian substrate manufacturers and from the implantable medical device industry.

Milling
Filling


For more information on this technology please visit our partner site.