Small Holes in Metal

If you need small holes in metal material,  you have come to the right place.  Potomac Photonics drills millions of holes every day.

Small hole drilling in stainless steel.

Potomac Photonics has developed some of the most advanced metal hole drilling capabilities.  Hole diameters as small as 2 microns can be drilled in thin metal sheets.  Diameters as small as 4 microns can be drilled in thicker materials.

Applications that require small holes in metals include: Shadow Masks, Tiny Orifices for Filters, Cooling Channels, Heat Sinks, Fuel Injectors, Drug Delivery Devices, Pinhole Apertures, Flow Orifices and many more.

Depending on the hole diameter required, Potomac utilizes lasers or Micro-CNC systems to drill holes for prototyping and high volume applications.  In fact, once a project moves to production, we can drill 1,000′s of holes per minute.

We have successfully drilled small holes in many types of metal materials including,  Aluminum, Brass, Copper, Gold, Invar, Kovar,  Nitinol, Platinum, Silver, Stainless Steel, Steel, Tantalum, Titanium, Tungsten, Zinc and many more.

 

Diamond Shaped Holes in Metal Foi

Small holes in copper substrate with minimal wall separation.

 

Small Holes in Aluminum

 Small Holes in Brass

 Small Holes in Copper

 Small Holes in Gold

 

 

 

Small Holes in 0.015" thick stainless steel.

Complex Microhole Drilling in Stainless Steel Filter

 

 Small Holes in Invar

 Small Holes in Kovar

 Small Holes in Molybdenum

 Small Holes in Nitinol

 

 

 

Small Holes in Copper

Micro Holes in Kovar Tubing

 

Small Holes in Platinum

 Small Holes in Silver

 Small Holes in Stainless Steel

 Small Holes in Tantalum

 

 

 

Laser Micromachining of custom Nitinol washer

Micro Holes in 23g needle

 

 Small Holes in Titanium

 Small Holes in Tungsten

 Small Holes in Zinc

 

 

 

 

Pinhole apertures with hole diameters as small as 1 micron.

Laser Microhole Drilling in Aluminum

News & Articles

Case Studies

Probe card hole drilling in Polymer

Microhole Drilling Services

Mike Adelstein

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Potomac recognizes the need for long-term strategic Partnerships. We have focused upon relationships where there is a product development-production manufacturing progression.